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.410 gauge shells are not the easiest to reload. This is especially true on a progressive reloader. Some folks believe .410's MUST be reloaded on a single stage loader.
I shoot between 3000 and 5000 .410's per year (o.k. I am a Skeet shooter). Way too many shells to reload on a single stage loader. First I gave up my MEC Sizemaster for a Ponsness/Warren 800 Plus. Much faster but the shell quality was lacking. Then I stumbled onto a used MEC 9000 progressive. The 9000 was in sad shape and would not function. After watching most of the MEC how to videos on YouTube and replacing a few parts I had the MEC 9000 operational. It was then I realized that the 9000 produced just as good a shell as the single stage Sizemaster. I have modified the MEC 9000 by adding the thicker shell plate and a thing called a Smooth Operator. The thicker shell plate prevents shot spillage when the shell plate rotates. The Smooth Operator eliminates the "pop" when the depriming pin pulls away from the hull.
There is a secret to running a progressive .410 loader without encountering those nasty mistakes that require emptying the loader to clear. You must qualify the hulls BEFORE loading them on the progressive loader. Qualifying your .410 hulls makes life way easier on a .410 progressive loader.
What do I mean by "qualifying" the hulls. It is simply sorting out the bad hulls BEFORE they cause a disaster on the loader. You can do this by visual examination alone but I use an expander mandrel to qualify the case mouth. The mandrell identifies split case mouths better than a visual inspection. Forcing the hull on a tapered mandrell identifies split case mouths and expands the case mouth for better loading.
My mandrell is designed to stop a good hull a short distance from the shoulder. Split hulls will slide easily right up to the shoulder. This "qualifying" operation takes time but it eliminates those hard to clear jambs and produces a better quality shell.
I also wipe the powder residue from the hull with a shop rag after I slide the hull onto the mandrell.
I shoot between 3000 and 5000 .410's per year (o.k. I am a Skeet shooter). Way too many shells to reload on a single stage loader. First I gave up my MEC Sizemaster for a Ponsness/Warren 800 Plus. Much faster but the shell quality was lacking. Then I stumbled onto a used MEC 9000 progressive. The 9000 was in sad shape and would not function. After watching most of the MEC how to videos on YouTube and replacing a few parts I had the MEC 9000 operational. It was then I realized that the 9000 produced just as good a shell as the single stage Sizemaster. I have modified the MEC 9000 by adding the thicker shell plate and a thing called a Smooth Operator. The thicker shell plate prevents shot spillage when the shell plate rotates. The Smooth Operator eliminates the "pop" when the depriming pin pulls away from the hull.
There is a secret to running a progressive .410 loader without encountering those nasty mistakes that require emptying the loader to clear. You must qualify the hulls BEFORE loading them on the progressive loader. Qualifying your .410 hulls makes life way easier on a .410 progressive loader.
What do I mean by "qualifying" the hulls. It is simply sorting out the bad hulls BEFORE they cause a disaster on the loader. You can do this by visual examination alone but I use an expander mandrel to qualify the case mouth. The mandrell identifies split case mouths better than a visual inspection. Forcing the hull on a tapered mandrell identifies split case mouths and expands the case mouth for better loading.
My mandrell is designed to stop a good hull a short distance from the shoulder. Split hulls will slide easily right up to the shoulder. This "qualifying" operation takes time but it eliminates those hard to clear jambs and produces a better quality shell.
I also wipe the powder residue from the hull with a shop rag after I slide the hull onto the mandrell.