I was wondering why the forend iron would require reblue, when the section to be welded is not exposed metal any more than the barrel under-lug is exposed when assembled.
The forend lug on the barrel being welded is more for convenience of fitting, but there will be bare metal after the filing work is accomplished there, but that doesn't require a reblue, but an identical but longer time frame fitting job on another unexposed section requires some new blue?
Like I say, I will weld on the less expensive part and spend more time fitting, and only do fitting work to the barrel lug if compelled for other reasons, such as poor contours, matching more than one barrel to the forend, or some similar and compelling situation.
Potato, potatoe. If Doug wants to weld on the barrel with a short burst of controlled heat, I'm not saying his approach is unable to correct a fitment problem, but the technique is not my choice for the reasons detailed and other reasons that remain unmentioned.
Kirby, another graduate from Colorado School of Trades, just like Doug. I will say that he was quite fortunate to have been at Kolar for a very long time, and many gunsmiths could be rightly envious of such an opportunity that is quite rare in the field.
We both have much common ground that we recognize the reality of certain situations, such as the fact that porting of shotgun barrels does have a real, if sometimes somewhat subtle, effect on muzzle rise, since I recall his comment that a shooter could see the bird break after porting a gun that had originally masked the break from muzzle rise.
BTW, remember this blast from the past about galled metal repair?
http://www.trapshooters.com/cfpages/sthread.cfm?ThreadID=270405
The last commenter, Grandpa's, has a specialty reworked Remington 1100 trigger now that I fixed the corrupted mess he had been sold, represented as having a lightened target setup. I have never seen such an inconceivable idea put into practice, where the engagement was artificially reduced to almost nothing, and that alteration, at the same time, made the rest of mechanism's parts impossible to perform their expected function.