Somewhere around 12 years ago I saw this ridiculous trend, regarding the cost of lead shot. At the time, I was shooting a hell of a lot. Of targets. Both ATA, practice and all kinds of games. Couple of flats a week at the minimum. That's when I decided to start making my own shot.
The problem was a lot of people were making shot, but not what I considered high quality, really hard, super round and highly polished shot. After quite a large investment in equipment and a full year building my setup. I accomplish the task. Over the next 10 years, we processed and dropped a lot of lead.
Well over 20 tons! I had two other shooter assisting me. 1 did nothing but sort wheel weights and the other smelted the wheel weights into ingots. I run the shot makers and wash, rinse, polish, dry and bottle all the shot. My setup can run up to (4) ladles at one time if running at max.
You can also run fewer ladles if you so wish. Max capacity is 400 lbs an hour. This endeavour has saved myself, my assistants and customers, thousands and thousands of dollars.
There was a huge learning curve when I started making shot.
All of the basic equipment need to be modified or redesigned. Cooling tanks, drop tanks, dryers all had to be built from scratch. There are also commercial vibrators that we use today and basically everything is turn key. Was it worth the time and money? Yes if your shooting a lot like we were, plus sales. If your shooting a flat a week, HELL NO!
If your shooting 4 flats a week, then you'll be saving yourself over $3,500.00 per year. If your up around 2,000 rounds per week, your savings will be over $8,000.00 per year. My whole point is that if you are seriously looking to lower your cost on lead shot, make your own.
Saving $2.00 a bag, when your only using 20 bags a year is going to save you a wopping $40.00! Even if you were buying 80 bags a year and you cut your cost by $5.00 per bag.
You'll save a total of $400.00
Now, 80 x $35.00 = $2,800.00
Make your own 80 bags = $160.00
That's a savings of $2,640.00 per ton.
MG